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Optical Fiber Sorting Robot

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Overview

A high-throughput sorting robot designed to inspect and categorize optical fibers. By utilizing real-time visual inspection and pneumatic control, the system dramatically reduced the sorting cycle time from 240 seconds to just 8 seconds.

Key Contributions

  • Designed the perception pipeline for real-time defect detection.
  • Integrated and implemented class for FESTO pneumatic actuators.
  • Implemented class for Faulhaber rotary actuator with rack mechanism for linear motion.
  • Deployed and maintained 5 operational units to the production line.
  • Optimized multithreading to handle high-speed camera feeds without latency.

Technologies

PythonMultithreadingYoLo DockerOrange Pi 5BSensor Integration

Team

  • Cowlar Design Studio Team
  • Usama Jahangir